Solar Application Li-ion Battery Manufacturing Course

  Solar Li-ion Battery Manufacturing Course Views   4647  Add to Reading List

Solar Application Li-ion Battery Manufacturing Course provides practical knowledge on setting up a lithium-ion battery assembly line for solar applications. It covers topics like cell selection, IR testing, balancing, charge/discharge testing, module/pack assembly, and assembly line planning. The course also focuses on the business aspects, including costing, working capital, investment, and ROI.

The market for solar, EV, and battery technology courses presents a significant opportunity due to the rapid growth of the renewable energy and electric vehicle sectors. The solar energy market is experiencing substantial growth, with government policies and initiatives promoting the adoption of renewable energy sources. The battery storage market is also expanding rapidly, fueled by the increasing adoption of renewable energy sources and the need for energy storage solutions.
Solar Application Li-ion Battery Manufacturing Course

 10% Battery Energy Storage mandate for Renewable Energy Power Plant

The mandate is expected to encourage greater investment in and deployment of battery storage technologies, further driving down costs and improving the overall economics of renewable energy projects. There is a push to increase local manufacturing of lithium-ion batteries.

Lithium-ion battery storage is increasingly becoming a necessity for MW-scale solar power plants, especially in regions with grid instability or limited grid capacity. The lithium-ion battery market is poised for significant growth, largely driven by the increasing adoption of electric vehicles (EVs) and the integration of renewable energy sources like solar power into the grid.

Lithium solar batteries are the best at storing energy for solar systems. They are more efficient, charge faster, do not require maintenance, and last significantly longer. Lithium ion batteries have become more popular for solar installations than lead acid batteries because they have a longer lifespan, can store more energy, and are more efficient. Energy Storage Systems (ESS) Li-ion battery manufacturing course provides a comprehensive understanding of the technology, manufacturing processes, and practical skills needed for building and maintaining battery systems.

To setup Lithium-ion Battery pack for residential rooftop solar application, solar street light, outdoor light, registered this course. You will learn all about Lithium chemistry, Cell, Module and Pack level test, battery design and battery assembly with Hands-on Practical, total technical and commercial detail, detail of raw materials and machine suppliers, so that you can start Lithium-ion battery making.

Course Objectives:

  • Gain Practical Skills:
    Develop the hands-on skills needed to set up and operate a lithium-ion battery assembly line. 
  • Understand Technical Details:
    Become familiar with the technical aspects of lithium-ion cell technology, including chemistry, architecture, and thermal management. 
  • Develop Business Acumen:
    Learn the business aspects of setting up a battery manufacturing business, including costing, investment, and ROI. 
  • Stay Informed about Future Trends:
    Understand emerging technologies and their potential impact on the battery industry. 

Course Syllabus

1. EV Market Scenario and Business Opportunities
The global lithium-ion battery market, driven by the growth of electric vehicles (EVs) and renewable energy integration, is experiencing rapid expansion.
Topics covered:
Lithium Ion Battery Technology Overview, Battery Technology Fundamentals, Market Scenario and Business Opportunities, Lithium-ion Battery Raw Materials and India's Position, Government Policies and Incentives, Electric Vehicle Market Trends in India

Key Learning Outcomes:

Develop the ability to analyze market trends, identify growth segments, and understand the competitive landscape within the EV industry. Understand the role of government incentives and regulations in shaping the market and learn strategies for attracting investment in the EV sector.
2. Different type of Lithium-ion battery
Lithium-ion batteries are widely used due to their high energy density, light weight, and long lifespan, making them suitable for various applications, including portable electronics, electric vehicles, and energy storage systems.
Topics covered:
Battery Introduction, Battery Types, Relationship Between Power, Energy, and Applications, Comparison of Different Battery Chemistries, Advantages and Disadvantages of Lithium-ion vs. Sodium-ion Batteries, Composition and Reactivity of Lithium-ion Batteries, Key Properties of Lithium-ion Battery Chemistries, Lead-Acid Batteries, Nickel Batteries, Lithium-Ion Batteries, Lithium Battery Applications and Chemistries, Types of Lithium-Ion Batteries, Battery Cell Selection Parameters, Lithium Cobalt Oxide (LCO) Cell Characteristics, Lithium Manganese Oxide (LMO) Cell Characteristics, Lithium Nickel Manganese Cobalt Oxide (NMC) Cell Characteristics, NMC Cell for Electric Vehicles, Lithium Iron Phosphate (LFP) Battery Characteristics, LFP Battery Advantages and Disadvantages, LMFP Battery and Performance Comparison, Prismatic and Blade Cells and Battery Manufacturing and Import,
Lithium Titanate (LTO) Battery, Comparison of Battery Chemistries, C-rate Explained, Battery Overcharging and Safety, Short Circuit and Mechanical Damage Tests and Field Testing of Cell Stability

Key Learning Outcomes:

Equip students with a comprehensive understanding of Li-ion batteries - Learning about the different positive electrode materials, their synthesis, and their impact on battery performance and lifespan. Gaining knowledge on battery safety, handling best practices, and the mechanisms that lead to thermal runaway.
3. Lithium-ion Cell Parameters
Lithium-ion cell parameters define its electrical and physical characteristics. Key parameters include voltage (nominal, charge, discharge cut-off), capacity (rated and nominal), internal impedance, C-rate (discharge and charge rates), and operating temperature range. These parameters influence cell performance, lifespan, and safety.
Topics covered:
Introduction to Cell Parameters, Key Battery Parameters, Charge and Charge Capacity, Columbic Efficiency and Capacity Retention, Battery Capacity and Voltage, Nominal Voltage and State of Charge, Nominal Cell Capacity and Discharge, Temperature Effects, Actual Cell Capacity and Capacity Fade, Battery Repair and Cell Health, Open Circuit Voltage and State of Charge (SoC), Self Discharge, Continuous and Peak Current, Constant Current Constant Voltage (CCCV) Charging, Fast Charging vs. Slow Charging, C-Rate Definition and C-Rate Calculation, Impact of C-Rate on Battery Performance and Heat Generation, State of Charge (SOC) and State of Health (SOH), Open Circuit Voltage (OCV) and SOC Estimation, Internal Resistance and Temperature Effects, Cycle Life, State of Power (SOP), Battery Testing and Capacity Measurement, Causes of Battery Degradatio, Battery Restoration and Degradation, Maximum Power Point and cell Efficiency, Battery Management System (BMS), Temperature Effects on Battery Performance, Thermal Runaway and Safety, Strategies for Small Battery Manufacturers, Session Summary and Homework Assignment.

Key Learning Outcomes:

Understand Core Parameters, Learn Parameter Estimation & Measurement, Apply knowledge to evaluate and select appropriate cells for applications such as electric vehicles and portable electronic devices.
4. Lithium-ion Cell Chemistry
Lithium-ion batteries utilize the movement of lithium ions between a cathode and an anode to generate electrical current during discharge and reverse the process during charging. These ions move through an electrolyte, while electrons flow through an external circuit, creating the electric power.
Topics covered:
Lithium Ion Battery Components, Common Lithium Ion Cell Chemistry, Cathode Material and Function, Anode Material and Function, Electrolyte and Separator Roles, Solid Electrolyte Interface (SEI) Layer and Lithium Plating/Dendrite Formation, Electrochemical Reactions During Charge and Discharge, Lithium Cobalt Oxide (LCO) Cell, Lithium Nickel Cobalt Aluminum Oxide (NCA) Cell, Lithium Manganese Oxide (LMO) Cell, Lithium Iron Phosphate (LFP) Cell, Lithium Nickel Manganese Cobalt Oxide (NMC) Cell, Lithium Titanate Oxide (LTO) Cell, Anode Materials Beyond Graphite, Current Collectors, Separator Properties, Dendrite Formation and Battery Failure, Battery Life Cycle and Replacement, Recycling of Lithium-ion Batteries, Advancements in Lithium-ion Battery Technology, Quality and Manufacturing in Battery Production, Session Summary and Hometask Assignment.

Key Learning Outcomes:

Understand the physical concepts of thermodynamics and kinetics involved in electrochemical reactions, including redox principles. Learn to select appropriate battery cells and chemistries (e.g., NMC, LFP) based on specific application requirements, such as for electric vehicles.
5. Lithium-ion Cell Architecture
Lithium-ion Cell Architecture includes an anode, cathode, separator, electrolyte, and current collectors. The anode and cathode store lithium ions, the electrolyte facilitates ion transfer, the separator prevents short circuits, and the current collectors enable electron flow.
Topics covered:
Types of Cells, Cell Construction and Differences (cylindrical, pouch, prismatic, coin, or button), Internal Components and Assembly, Cylindrical Cell Casing, Anode (Negative Plate), Separator, Separator as a Safety Device, Cathode (Positive Plate), Electrolyte Injection, Electrolyte and Lithium Salts, Protection Vent and Safety Features, Current Interrupt Device (CID), Positive Temperature Coefficient (PTC) Device, Cell Casing and Additional Safety, Scalability and Cost of Battery Manufacturing, India's Manufacturing Growth, Global Business Dynamics and Dependency, Hometask Assignment.

Key Learning Outcomes:

Apply knowledge to design and develop efficient, safe, and sustainable battery solutions for industries like electric mobility and energy storage.
6. Battery Management System (BMS)

Topics covered:
Battery Management System (BMS), BMS Role in Electric Vehicles (EVs), Core Functions of BMS, Types of BMS, Key Functions of BMS: Protection, Cell Balancing, Monitoring, Communication, Customization of BMS, BMS Customization and Market Competition, Comparison of European and Chinese Technology, BMS Core Functions, Cell Imbalance Issues, Thermal Runaway Scenario, Necessity of Cell Balancing, Constant Voltage Charging and Balancing, Active Cell Balancing, DC-DC Converter Functionality, Comparison of Balancing Methods, Battery Pack and BMS Integration, BMS Operating System, Advanced BMS Functions, Battery System Control Unit, Real-Time Operation and Safety Unit, Secondary BMS Functions and Interlock System, Benefits of an Advanced BMS, Centralized vs. Distributed BMS, Protection Circuit Board (PCB) vs. BMS, BMS in Series and Parallel Connections, Battery Pack Design Considerations, Battery Thermal Management and BMS Integration, Cost and Market Considerations, Challenges in Indian Development, Home Task BMS Datasheet analysis

Key Learning Outcomes:

Understand the basic components, architecture, and functional blocks of a BMS. Learn how to monitor, estimate, and protect batteries, including cell balancing, State-of-Charge (SOC) and State-of-Health (SOH) estimation, and thermal management. Apply BMS knowledge to design, implement, and troubleshoot systems for electric, hybrid vehicles and renewable energy storage battery design.
7. Battery Thermal Management System (BTMS)
An electric vehicle's battery thermal management system (BTMS) is crucial for maintaining optimal battery performance, safety, and lifespan. It regulates the temperature of the battery pack, preventing overheating or overcooling by utilizing cooling and heating systems.
Topics covered:
Thermal Management Overview, Lithium-ion battery optimum temperature, Importance of Temperature Control, Thermal Runaway, Sources of Temperature Instability, Non-uniform Aging, Heat Generation and Dissipation, Types of Thermal Management Systems, Air Cooling System, Liquid and Refrigerant Cooling, Refrigerant cooling, Phase Change Materials and Comparison, Home Task.

Key Learning Outcomes:

Identifying and selecting appropriate components for a BTMS, including fans, pumps, heat exchangers, and controllers. Learners will understand the purpose and operation of components in air and liquid cooling systems for battery packs.
8. Lithium-Ion Cells Battery Test
Tariff Based Competitive Bidding Process for Procurement of Power from Grid Connected Solar PV Power Projects.
Topics covered:
Battery Validation Lab, Battery Cell Testing - Lithium-ion Cell actual capacity test, OCV and IR test, BMS Test, Thermal Cycling Test, Over-charging test, Bureau of Indian Standards (BIS) tests, How to get a BIS certificate,
Battery Repairing - Steps to test Battery health, IATA Lithium Battery Safety Regulations (LBSR) 2025, Lithium Battery Testing Standards

Key Learning Outcomes:

Learn various performance tests for battery cells and modules, such as those measuring capacity, voltage, and internal resistance. Enable learners to apply their knowledge to improve system performance, drive better design decisions, and ensure compliance in the energy storage market.
9. Battery Module / Pack Design
A lithium-ion battery module or pack design involves strategically arranging individual cells into modules, and then connecting those modules to achieve the desired voltage and capacity for a specific application. This design process considers factors like cell type, cooling, safety, and overall system integration.
Topics covered:
Pack Design Steps, Identify Application, Choose cell chemistry, Series –parallel configuration, Choose required BMS, Choose TMS, Choose Pack cabinet and other parts and equipments, Pack Technical Specification.
Battery Pack Cells configuration, Basic calculations that are used in battery design, Case study of different OEM battery, Module BMS connection, Custom Battery Packs - Customization Process, Collaboration between OEMs and suppliers for an optimal battery pack design, Home Task - Battery pack design, SORT analysis document.

Key Learning Outcomes:

Choose the right cell chemistry, form factor (cylindrical, prismatic or blade), and capacity based on the specific application's requirements. Identify and understand the role of components like cell holders, bus bars, insulators, and heat sinks in module construction. Evaluate the design's performance under different operating conditions.
10. Battery Pack Assembly Line and Financial Projection
Setting up a battery pack assembly line involves several key stages, from initial cell preparation to final testing and quality control
Topics covered:
KEY MANUFACTURING (PRODUCTION) METRICS, Essential quality metrics, Time Metrics, Assembly Line equipments, Market Trends in Lithium-Ion Battery Industry, Renewable Energy Storage, Electric Vehicles (EVs), Consumer Electronics, Energy Storage Solutions, How Can We Make Lithium-Ion Battery Production Cheaper, Main Revenue Streams, Financial Discloser

Key Learning Outcomes:

Developing the technical specifications for the assembly line, including equipment selection and factory layout considerations. Estimating project costs, working capital, and calculating the return on investment (ROI) for the assembly line. Creating a comprehensive business plan, including securing funding and managing financial aspects of the venture.
11. Overall discussion and Business Guide
A lithium-ion battery pack business can be profitable with careful planning and execution. Key aspects include market research, business plan development, securing funding and permits, establishing manufacturing or assembly operations, and implementing robust safety and quality control measures.
Topics covered:
Training Session Review, Project Submission and Examination,
Starting Business: Trade Name Registration, Steps to Starting a Lithium-ion battery Business, Trademark Registration, GST and MSME registrations, Website Development for Business, Business and Branding Strategy, Marketing and Promotion, Website Optimization and Visibility, Product certification, Government Initiatives, Supplier and Agency Networking, Project Proposals and Securing Work, Partnerships OEM and Post-Training Support from Academy of EV Technology.

Training Focus:

This course will deliver from basics of Solar Energy storage Lithium-ion battery, Battery pack assembly process and equipment, raw materials, Machinery availability & vendor selection, Understanding Finance Basics & Business Model. 

Course Content Summary:

  • Fundamentals of Lithium-ion Batteries:
    Learn about the chemistry, components, and types of lithium-ion batteries. 
  • Battery Pack Assembly and Manufacturing:
    Covers cell selection, IR testing, cell balancing, charge/discharge testing, module and pack assembling, enclosure selection, and assembly line planning. 
  • Lithium-Ion Battery Characteristics and Basics:
    Covers fundamental principles of lithium-ion batteries, including chemistry, cell parameters, and charging/discharging processes. 
  • Battery Management Systems (BMS):
    Includes topics like BMS functionality, architecture, cell balancing, thermal management, and BMS integration with other EV systems. 
    • Battery Testing:
      Covers various tests for Energy Storage battery cells, modules, and packs. 
      • Assembly Process:
        Gaining hands-on experience with the assembly of battery packs, including soldering, wiring, and component placement. 
      • Battery Pack Design and Testing:
        Learning about different battery pack architectures, including module and pack design, as well as testing procedures and quality control. 
      • Safety Procedures:
        Adhering to safety guidelines during battery assembly and handling. 
      • Business Aspects:
        Learn about the business model, market analysis, financial planning, and legal requirements for starting a lithium-ion battery assembly business. 
      • Battery Pack Assembly Line:
        Sorter, Spot Welder, Discharge Tester, PVC Heat Shrink etc. 
      • Battery Pack Assembly Plant:
        BMS Tester, Aging Machine, Etc. 

      Target Audience:

      • The courses are suitable for individuals interested in becoming battery technicians, business owners, engineers, and researchers in the Solar and energy storage sectors. 

      Who Should Attend:

      • Entrepreneurs looking to start a lithium-ion battery business.
      • Professionals seeking to enhance their knowledge in the lithium-ion battery domain.
      • Anyone interested in learning about battery technology and assembly. 

      Training Options:

      • Online Courses:
        Online Live class courses covering the all aspects of lithium-ion battery manufacturing and assembly. 
      • Offline Courses:
        Offline hands-on training after Online classes with lab facilities and practical experience in assembling battery packs. 

      Academic & Research Lab:

      Benefits of Training:

      • Career Advancement:
        Lithium-ion battery assembly training can open doors to jobs in the rapidly growing electric vehicle and renewable energy industries. 
      • Entrepreneurship:
        The training can be beneficial for entrepreneurs looking to start their own battery assembly business or plant. 
      • Enhanced Knowledge:
        Participants gain a deeper understanding of lithium-ion battery technology and its applications. 

      Introduce with Trainer:

      • Trainer: Profile Page
        Mr Sanjib Roy, an expert in the field and a skilled facilitator, driving the success of their students / startups / entrepreneurs, one of the leading corporate trainers in India, facilitating a wide range of corporate training programs. 
        Mentorship:
        He is providing guidance and support to students for their success career as startup or engineer. 
      SUBMIT REGISTRATION

      Join today to learn. engage. advance. with Us

      Training Formats:
      • Online: Courses may be offered online, allowing for flexible learning from anywhere in India. 
      • Offline: Some programs involve in-person classes, practical sessions, and project work. 
      • Blended Learning: Some institutions offer a combination of online and offline learning. 

      Join today to learn. engage. advance. with Us

      About Academy of "SR Technologist"

      Academy of SR Technologist:

      SR Technologist, PV Solar and Electric Vehicle (EV) training institutes offer programs to equip individuals with the knowledge and skills needed for the growing PV Solar and EV industry. These programs range from introductory courses to specialized advanced certifications.

      For PV Solar Sector:

      We cover topics like solar PV system design, installation, maintenance, and troubleshooting. Institute provide practical training and theoretical knowledge, preparing graduates for jobs in the industry or to start their own solar businesses.

      For EV Sector:

      We cover topics like EV design, Lithium-ion Battery manufacturing, maintenance, and repair, as well as related areas like charging infrastructure.

      Key Aspects of Institutes:

      1. Industry up-to-date Comprehensive Curriculum
      2. Practical Skill Training
      3. Certification to help individuals gain job opportunities in the industry

      Flexibility and Online Options

      Institutes offer flexible learning options, including online courses and hybrid learning formats.

      Search by Course Tags